Porous glass: The “holey” grail of high-strength chemical-resistant glass

SCHOTT CoralPor nanoporous glass

SCHOTT CoralPor nanoporous glass

When observed under an electron microscope, porous glass resembles the elegant structure of coral. Yet don’t let the material’s beauty fool you; like many kinds of glass, its true gift is its strength. Porous glass is an often unsung hero in fields as diverse as medicine, aerospace, defense, and oil and gas.

The glass is created through a special process in which borosilicate glass is melted, rapidly quenched, and then phase separated in a carefully controlled environment. The method triggers separation of individual glass components, and creates a sodium borate phase and a silicate phase. At the end of the process, special chemicals dissolve the sodium borate phase to yield an interconnected microstructure with open porosity — known as porous glass.

This newly created glass boasts high chemical and mechanical stability. Additionally, since the material consists of 95-97 percent silica, it has a low thermal expansion coefficient. The thermal resistance is so great, in fact, that the glass is used as a heat-resistant coating on spacecraft. It’s increasingly used in electrode junctions, desiccants, coatings, chromatography, and substrate separations.

With the help of Pennsylvania State Senator John Blake and State Representative Mike Carroll, and local Luzerne County and Duryea Borough officials, SCHOTT obtained funding from the state of Pennsylvania that, combined with SCHOTT’s significant investment, facilitated the commercialization of the production of SCHOTT’s CoralPor high-performance porous glass in Duryea, Pennsylvania.

To thank the legislators and the community for their continued support, SCHOTT was joined by U.S. House of Representatives Congressman Matt Cartwright at a SCHOTT-hosted event. State Senator Blake and State Representative Carroll were joined by various members of the local community and Chamber of Commerce at the Duryea facility to highlight the plant’s new production capabilities and showcase SCHOTT’s commitment to job stability and growth in the region. The event was a great success, but in case you missed it, here’s a picture recap of the day’s activities.

CoralPor nanoporous glass has a wide range of applications.

CoralPor nanoporous glass has a wide range of applications.

Dr. Bill James, Supervisor of Materials Development at RD for SCHOTT North America, Inc., presents CoralPor nanoporous glass and its broad spectrum of applications

Dr. Bill James, Supervisor of Materials Development at RD for SCHOTT North America, Inc., presents CoralPor nanoporous glass and its broad spectrum of applications.

Shown from left to right: Brianne Morgan (Research and Development Engineer II at SCHOTT North America, Inc.), State Representative Mike Carroll, Dr. Bill James (Supervisor, Materials Development at SCHOTT North America), Donna Sedor (Executive VP of Greater Wilkes-Barre Chamber of Commerce), Dr. Eric Urruti (VP R&D and Business Development, SCHOTT North America, Inc.), Congressman Matthew Cartwright, Ed Hart (Product Manager for CoralPor at SCHOTT North America, Inc.), State Senator John Blake, Robert Durkin (President of the Greater Scranton Chamber of Commerce), Lois Morreale (Duryea Borough Manager), Keith Moss (Mayor, Duryea Borough)

Shown from left to right: Brianne Morgan (Research and Development Engineer II at SCHOTT North America, Inc.), State Representative Mike Carroll, Dr. Bill James (Supervisor, Materials Development at SCHOTT North America), Donna Sedor (Executive VP of Greater Wilkes-Barre Chamber of Commerce), Dr. Eric Urruti (VP R&D and Business Development, SCHOTT North America, Inc.), Congressman Matthew Cartwright, Ed Hart (Product Manager for CoralPor at SCHOTT North America, Inc.), State Senator John Blake, Robert Durkin (President of the Greater Scranton Chamber of Commerce), Lois Morreale (Duryea Borough Manager), Keith Moss (Mayor, Duryea Borough).

Thanks again to State Senator Blake and State Representative Carroll, and we look forward to expanding our production capabilities for porous glass in the future.

If you have any questions about CoralPor porous glass, please contact me at ed.hart@us.schott.com.

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Hi, I’m Ed Hart, Product Manager for SCHOTT North America’s Electronic Packaging unit. I’ve been with SCHOTT for eight years, starting off as New Business Development Manager in Advanced Optics and serving more recently as Senior Manager of Market Development and Innovation within SCHOTT North America Research and Development (R&D). While a member of the R&D team, I was the Porous Glass Project Leader and commercially responsible for the business. I transitioned to Product Manager within SCHOTT Electronic Packaging to lead the effort to roll out CoralPor porous glass to the commercial market. I earned my bachelor’s degree in electrical engineering from Drexel University. In my spare time, I run a nonprofit organization that I founded, called Raising Awareness for Children using Engines (R.A.C.E.) Club, which serves as a medium to aid special-needs children. I also enjoy watching and coaching my sons in soccer, baseball, and basketball, and spending time with my family.

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